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Two-Layer Polyethylene Anti-Corrosion Coating

METALEN PE-1

Black high density polyethylene for steel pipe insulation by extrusion

Description

METALEN PE-1 is a black high-density polyethylene of bimodal type, which is produced from a mixture of linear polyethylene and high-density polyethylene by reactive extrusion with nano-activation with organo-modified montmorillonite on modern equipment using the latest technology of METACLAY JSC.

METALEN PE-1 has high strength, heat resistance, high resistance to cracking and unique elasticity at temperatures below freezing. Material for special conditions may contain nano UV stabilizer.

METALEN PE-1 meets the requirements of the System of standardization of Gazprom 2–2.3-130-2007 and is certified by Gazprom VNIIGAZ LLC (Conclusion No. 313239949-113-2011) for insulating steel pipes of any performance class with temperatures up to plus 800C.

Application

METALEN PE-1 is recommended for the outer layer of the coating when insulating pipes using the method of lateral and circular (longitudinal) extrusion. When using METALEN PE-1, high application speeds are ensured and, if necessary, thin layers are achieved without problem. Thanks to nano-activation with modified montmorillonite during extrusion, low loads on the screw drive are provided and high productivity is achieved.

METALEN APE-1

Adhesive based on functional activated polyethylene for steel pipes insulation by extrusion.

Description

METALEN APE-1 is a polyethylene produced from a mixture of linear polyethylene and high-density polyethylene by reactive extrusion, containing grafted functional groups of maleic anhydride with nanostructuring with organo-modified montmorillonite on modern equipment using the latest technology of METACLAY JSC.

METALEN APE-1 has high adhesion activity to both polyethylene and epoxy layers in a three-layer polyethylene coating of pipes. It has the advantages of resistance at heating, high resistance to exposure of hot water and unique elasticity at temperatures below freezing.

METALEN APE-1 meets the requirements of the System of standardization of Gazprom 2–2.3-130-2007 and is certified by Gazprom VNIIGAZ LLC (Conclusion No. 313239949-113-2011) for insulating steel pipes of any performance class with temperatures up to plus 800C.

Application

METALEN APE-1 is recommended for the outer layer of the coating when insulating pipes using the method of lateral and circular (longitudinal) extrusion. When using METALEN APE-1, high application speeds are ensured and, if necessary, thin layers are achieved without problem. Thanks to nano-activation with modified montmorillonite during adhesive extrusion, low loads on the screw drive are provided, high productivity and high adhesion stability are achieved when applied to the initial gel state of the epoxy primer to ensure interaction with the anhydride groups of the adhesive.